Know About Your Trainer
John is also an accredited Operational Excellence Auditor within Shell and an International Maintenance & Reliability Trainer and has specialist knowledge within SAP Plant Maintenance interfacing within all other SAP modules.
Who Should Attend This Training
What You Will Learn
DAY ONE
Fundamental principles of Risk AnalysisIn simple terms, risk management is an approach used by organizations to control losses. It involves identifying hazardous situations in the work environment and assessing the associated risks; then acting to minimize the possible consequences of these situations.
- Case Study in Practical Safety Risk Management
- Exercise Spot the Hazards
Basic concepts of risk acceptance, perception of risk and using event tree analysis
ETA is a primary tool of Probabilistic Risk Assessment. In technical risk assessment, the initial state, or “initiating event,” is generally a hazard or failure, the intermediate events are potential propagation paths, and the final states are either conditions of loss (degradation, damage, destruction, death) or successful loss mitigation.
- Video Event Tree
- Video Fault Tree
- Exercise using the Event Tree and Fault Tree
Fundamentally, a risk-based asset-management system collects relevant information based on the importance to the value stream and uses this information to make fiscally responsible decisions that will, in turn, create greater value to the organization. There are four phases in the risk-based asset-management model that are critical for the success in deployment of this strategy. The four phases are: Classify, Analyse, Control, and Measure.
Asset life cycle and life cycle cost management implications to RBI
A key process within asset management is the understanding of asset life cycle. There are four key stages of the asset lifecycle, which this section will classify and describe. The four key stages of the asset lifecycle are: Planning – Acquisition – Operation and Maintenance – Disposal Organisations need to implement a Risk-Based Maintenance strategy if the risk of consequence far outweighs the cost of equipment.
DAY TWO
Assessment of probability of failure (PoF) and consequence of failure (CoF)Probability of Failure (POF) is likelihood that a piece of equipment will fail at a given time and an important part of effective risk analyses. POF is half of the equation when determining risk as part of Risk Based Inspection (RBI) methodology. The POF, calculated together with the Consequence of Failure (COF), helps operators establish the risk level for a particular piece of equipment and set inspection intervals based on the calculated risk.
POF is calculated for individual pieces of equipment by looking at the potential damage mechanisms it could be susceptible to, a general frequency of failures, and management system factors. More details on POF are provided in the American Petroleum Institute’s Recommended Practice 580 – Risk Based Inspection (RBI), which contains directions on developing, implementing, and maintaining an effective RBI program.
- Video Bathtub Curve
- Exercise Numbers Game
- Case Study Human Factors in Maintenance
A Quantitative Risk Assessment (QRA) is the systematic development of the safety and risk management tool through engineering, procurement, construction and operation for oil, gas, chemical and petrochemical plants. The QRA is the identifying risks and evaluating possible accidental events (frequency and fatality), and calculation of the risks for leaks and explosions of the plant.
- Case Study – CSB Safety Video
- Video Quantitative Risk Assessmen
Risk analysis is the methodical study of uncertainties and risks we encounter in business, engineering, public policy, amongst other areas. Risk Analysis an essential tool when your work involves risk. It can help you identify and understand the risks.
- Exercise Principles and main steps of Risk Analysis
- Video Hazard and Risk
Qualitative Risk Assessments and Quantitative Risk Assessments are specialised methods for calculating risks to individuals, public (societal risk), the environment and/or assets. As part of the formal safety assessment required in the project HSE management, a QRA is highly demanded by clients to identify major accident hazards and reduce the significant risk contributor according to the As Low As Reasonably Practicable (ALARP) principle.
DAY THREE
Nature of Risk and its definitionAccording to ISO 31000, risk is the “effect of uncertainty on objectives” and an effect is a positive or negative deviation from what is expected.
- Case Study Maintenance Management
- Video ISO 31000 Risk management process
Risk probability and impact.
The Risk Impact/Probability Chart is based on the principle that a risk has two primary dimensions: Probability – A risk is an event that “may” occur.
- Video What is a Risk Assessment? 4 Key Elements & How To Perform a Risk Assessment Safety Culture
- Case Study Case Study Structural Deviation
Low impact/low probability – Low impact/high probability – High impact/low probability – High impact/high probability
With the Risk Impact/Probability Chart, you map out each risk – and its position determines its priority. High-probability/high-impact risks are the most critical, and you should put a great deal of effort into managing these. The low-probability/high-impact risks and high-probability/low-impact risks are next in priority, though you may want to adopt different strategies for each.
Applying mitigation methodology
Risk mitigation strategies are action plans you conceptualize after making a thorough evaluation of the possible threats, hazards or detriments that can affect a project, a business operation, or any form of venture. The purpose of such strategies is to lessen or reduce, if not totally eliminate the adverse impacts of the known or perceived risks inherent in a particular undertaking, even before any damage or disaster takes place.
DAY FOUR
Deviation Analysis, Hazard and Operability Studies, Energy AnalysisThe Hazard and Operability (HAZOP) study is the most widely used Process Hazards Analysis (PHA) technique in the chemical, pharmaceutical, food, oil and gas, nuclear, and other process industries worldwide. HAZOP is used during the design stages of a new process or project, for major process modifications, and for periodic review of existing operations.
- Video How to Calculate Standard Deviation
- Case study What is HAZOP?
Failure Mode and Effect Analysis (FMEA) is an alternative method of hazard identification: it is less formalized than Hazop and involves the consideration of the possible outcomes from all discerned failure modes or deviations within a system.
- Exercises using the Failure Mode and Effect Analysis (FMEA) tool.
- Video What is FMECA
- Case study FMEA RCA
- Video 5-Why’s
DAY FIVE
Failure Logic – Fault Trees, Event Trees & Cause – ConsequenceIdentifying areas for improvement.
- Video Fault Tree Introduction
- Exercises Fault Tree and Line of Sight tools.
When to Conduct an RBI Reassessment
RBI assessment team roles and responsibilities