Know About Your Trainer
Our trainer is a highly experienced chartered engineer from Engineering Council, UK and Professional Engineer
from Pakistan Engineering Council. He is a Certified Maintenance and Reliability Professional (CMRP) from SMRP, USA. He has a demonstrated ability to lead diverse team of professionals to new levels of success in a variety of highly competitive industries, cutting-edge markets, and fast-paced environments. He has a 16 years of experience in Engineering industry in the field of Maintenance, Project management, reliability engineering, risk-based studies, and performance evaluation of Power Plants.
Who Should Attend This Training
• Maintenance Management
• Managers
• Engineers
• Chief Engineers
• Vice Presidents
• Operational Staff
• Maintenance Staff
• Maintenance Planning Managers
• Maintenance Program Engineers
• Reliability Engineers and Managers
• Turbine Owners and Operators
• Rotating Equipment and Control Specialists
• Operations and Maintenance Managers/Engineers
• Production and Management Engineers
• Mechanical Engineers
• Asset Managers
• Power Station Managers
• Plant Managers
• Generation Managers/Engineers
• Chief Engineers
• Turbine Engineers
• Field Service Engineers
• Project Managers
• Technical Managers
• Original Equipment Manufacturers (OEMs)
• Steam and Gas Turbine Parts/Components
Suppliers
What You Will Learn
DAY ONE
MODULE 1 – STEAM TURBINE BASICS AND OVERVIEW
- Purpose of Turbine
- Thermodynamic Cycle
- Types of Turbines
- Steam Path Identification
MODULE 2 – STEAM TURBINE AND SUPPORTING COMPONENTS
- Rotor
- Shaft
- Blades, Shrouds and Roots
- Glands
- Stator
- Diaphragms
- Retractable and conventional seals
- Casings
- HP/IP Inner and Outer
- LP Exhaust Hood
- Valves
- Main Stop Valves
- Control Valves
- Blowdown Valve
- Combined Reheat and Intercept Valves
- Bearings
- Tilting pad Journal Bearing
- Elliptical Journal Bearing
- Tapered Land Thrust Bearing
- Shaft Driven Pump
MODULE 3 – STEAM TURBINE AUXILIARY SYSTEMS
- Lube Oil System
- Gland Sealing System
- Turbine Supervisory Instrumentation
- Hydraulic Oil System
- Emergency Trip System
MODULE 4 – STEAM TURBINE MAINTENANCE PLANS
- When to perform Maintenance
- Time frame and Duration
- Equivalent Operating Hours
- Scope of Overhauls
- Planning of Overhaul
DAY TWO
MODULE 5 – STEAM TURBINE OVERHAULS – DETAILED OVERVIEW
- Safety and Safe Practices
- Establishment of Control Area and Clean Condition
- Removal of Turbine instrumentation
- Pre-Overhauling Checks
- Front Standard Dismantling
- HP&IP Turbine Dismantling
- LP Turbine Dismantling
- Inspection , Measurement and corrective actions
- Repair Methods and Rebuild
- Oil Flushing
- Return to Service (RTS)
MODULE 6 – SPECIAL ACTIVITIES ON TURBINE
- Alignment Techniques
- Rotor Balancing
- Vibration Analysis
- Remanent Life Assessment of Rotors
MODULE 7 – STEAM TURBINE PROBLEMS
- Blade Failure
- Moisture Ingress
- Steam Chemistry
- Cyclic Fatigue
- Shaft Sagging and Hogging
- Turning Gear Operation
- Vibrations
- Seal Rubbing
- Axial Thrust
- Steam Leakage
- Poor Vacuum
MODULE 8 – TURBINE RETROfiT
- Why Retrofit
- Design Features
- Improvement Areas
- Execution
- Challenges