Downtime is expensive. Poor maintenance is more expensive
Gas Turbine Mechanical Maintenance
Build the hands-on gas turbine maintenance skills that keep critical assets running and unplanned shutdowns off the schedule.
- UK Licensed
- Global Standards
- Expert Instructor
- 5 Day Training
- Overview
Course Overview
Gas turbines operate in some of the most demanding conditions of any rotating equipment in industrial service. High temperatures, extreme pressure ratios, tight clearances, and continuous operation cycles that leave very little margin for maintenance errors. When something goes wrong with a gas turbine, it rarely goes wrong slowly and the cost of an unplanned outage in power generation, oil and gas, or petrochemical service makes the cost of proper maintenance training look like a rounding error by comparison.
The problem most maintenance teams face is not motivation it is depth. Engineers and technicians who understand general mechanical maintenance principles but have never worked systematically through gas turbine components, gas turbine inspection techniques, and the condition monitoring approaches specific to turbine operation find themselves managing reactive maintenance cycles rather than preventing failures before they develop. This gas turbine maintenance program is built to change that.
The course runs across five practical days. Day 1 establishes turbine systems and thermodynamics at the level a maintenance professional needs rather than a design engineer. Days 2 and 3 move through inspection techniques and component-level overhaul work. Day 4 covers gas turbine troubleshooting and condition monitoring. Day 5 applies everything to real case studies and hands-on sessions drawn from actual turbine maintenance scenarios. Every day includes practical work this is not a classroom-only program.
The program sits within the Global Industries Intelligence training portfolio alongside best tech certifications, public training courses, and technical programs including our AI in accounting course built for engineering and technical professionals who need skills that transfer directly to the asset they are responsible for maintaining.
- Goals
Course Objectives
By the end of this program, attendees will be able to:
- Understand gas turbine systems, thermodynamic cycles, and how design principles affect gas turbine maintenance procedure
- Apply gas turbine inspection techniques including borescope inspection, NDT methods, and vibration analysis
- Conduct component-level overhaul work across compressor, combustion, and turbine sections
- Diagnose gas turbine troubleshooting scenarios using structured fault isolation methodology
- Apply gas turbine condition monitoring techniques to detect developing faults before they become failures
- Develop and implement maintenance procedures that improve gas turbine mechanical efficiency and asset reliability
- Key Points
Who Should Attend?
- Maintenance Engineers responsible for gas turbine asset reliability
- Mechanical Technicians working on turbine inspection and overhaul
- Reliability Engineers managing turbine condition monitoring programs
- Plant Operations Staff involved in turbine performance and availability
- Mechanical Engineers moving into turbine maintenance roles
- Maintenance Supervisors overseeing gas turbine maintenance team
- Key Benefits
Key Benefits of the Course
- Build practical gas turbine maintenance knowledge that applies directly to real turbine assets across power, oil and gas, and petrochemical industries
- Develop hands-on gas turbine inspection and overhaul skills that reduce dependence on external specialist contractors
- Strengthen gas turbine condition monitoring capability with techniques that catch developing faults early
- Gain structured gas turbine troubleshooting methodology that shortens fault diagnosis time and reduces unplanned outage duration
- Understand gas turbine components at the level required to make sound maintenance and overhaul decisions
- Earn a GI Intelligence credential from one of the most practically focused technical programs in our training portfolio
- Access the broader Global Industries Intelligence training portfolio for continued development across technical, engineering, and professional disciplines
- Outline
Course Outline
Day 1: Gas Turbine Systems & Thermodynamics
- Understanding why a gas turbine behaves the way it does under different operating conditions is what separates a gas turbine technician who can follow a procedure from one who understands what the procedure is trying to achieve. This day builds that foundation properly.
- The Brayton cycle, turbine performance parameters, and how ambient conditions, fuel quality, and operating load affect the thermodynamic behavior that maintenance professionals observe on the asset are all covered at a level relevant to maintenance rather than design.
- Gas turbine components compressor section, combustion system, turbine section, rotor assembly, and auxiliary systems are introduced here with enough depth that the overhaul and inspection work of later days has a clear mechanical context behind it.
DAY 2: Gas Turbine Inspection & Maintenance Techniques
- Inspection is where maintenance problems either get caught or get missed. Day 2 covers the full range of gas turbine inspection techniques that a competent gas turbine mechanic needs to apply systematically rather than selectively.
- Borescope inspection methodology, non-destructive testing techniques applicable to turbine components, and gas turbine vibration monitoring are all worked through in practical detail what each technique finds, what it misses, and how to interpret what it shows.
- Gas turbine maintenance procedure for scheduled inspections, including pre-outage planning, isolation and lockout, and inspection documentation that holds up under regulatory and OEM review, is covered throughout the day with real inspection scenarios.
Day 3: Component Overhaul Compressor, Combustion & Turbine Sections
- Gas turbine overhaul at the component level is where maintenance decisions have the most direct effect on asset life and gas turbine mechanical efficiency. This day works through each major section in practical depth.
- Compressor blade inspection, fouling assessment, and cleaning methods are covered alongside combustion liner inspection, transition piece assessment, and the hot gas path inspection techniques that determine remaining component life in the sections operating at the highest temperatures.
- Rotor and bearing overhaul, seal inspection, and the clearance measurements that govern whether a turbine reassembles to specification are all addressed here with hands-on exercises running throughout so participants work through the procedures rather than just observe them.
DAY 4: Gas Turbine Troubleshooting & Condition Monitoring
- Most turbine faults develop over time and leave evidence before they become failures. Day 4 is about finding that evidence and knowing what to do with it.
- Gas turbine condition monitoring techniques performance trending, exhaust temperature spread analysis, lube oil monitoring, and gas turbine vibration monitoring interpretation are covered with a focus on building a condition monitoring program that actually catches developing faults rather than confirming failures after they have occurred.
- Structured gas turbine troubleshooting methodology is worked through using real fault scenarios how to isolate a fault systematically, what the most common misdiagnoses look like and why they happen, and how to make a maintenance decision when the data is ambiguous rather than clear-cut.
Day 5: Practical Applications & Case Studies
- The final day applies everything to real turbine maintenance situations. Case studies drawn from actual gas turbine training scenarios across power generation, offshore, and petrochemical contexts are worked through by participants in structured groups with direct instructor feedback.
- Participants work through a complete maintenance scenario from initial condition monitoring data through fault diagnosis, maintenance procedure selection, and post-maintenance performance verification the full cycle rather than isolated modules.
- Everyone leaves with a personal maintenance framework they can apply immediately and a clear picture of where their own diagnostic and overhaul skills need further development.
- Terms
Training Methodology
This gas turbine maintenance program combines:
- Hands-on component inspection and overhaul exercises using real turbine hardware scenarios
- Gas turbine troubleshooting case studies with structured fault isolation practice
- Borescope inspection and NDT technique demonstration and application sessions
- Group diagnostic exercises drawing on cross-industry turbine maintenance experience
- Personal maintenance framework development and individual instructor feedback
- Achievements
Certification
Participants who complete the program receive a course completion certificate from GI Intelligence Corporate & Industrial Training Center. The program sits within our technical training portfolio alongside best tech certifications and public training courses for engineering and maintenance professionals no OEM or vendor certification is claimed, and the credential reflects demonstrated competency in applied gas turbine maintenance across inspection, overhaul, troubleshooting, and condition monitoring.
- Case Study
Case Study Example
A power generation operator running three open-cycle gas turbines had been managing a reactive maintenance culture for long enough that it had become the default expectation turbines were repaired when they failed rather than maintained to prevent failure. Borescope inspection was outsourced entirely because no internal technician had the training to conduct or interpret one. Vibration alarms were acknowledged and reset rather than investigated. After putting its maintenance engineering team through a structured gas turbine maintenance training program, the operator brought borescope inspection capability in-house, established a condition monitoring program with clear action thresholds, and restructured its maintenance planning around inspection findings rather than calendar intervals. Unplanned outage hours dropped significantly across the following twelve months and the team reported a measurable shift in how maintenance decisions were being made and justified.
- Why Choose
Why Choose This Program?
Gas turbine training courses that cover systems theory without developing the inspection, overhaul, and troubleshooting competency that maintenance professionals need to work on real assets produce engineers who understand turbines in principle but struggle when the asset behaves unexpectedly. The GI Intelligence Gas Turbine Mechanical Maintenance program is built differently around real turbine scenarios, hands-on technique practice, and the diagnostic judgment that separates reliable turbine maintenance from reactive repair. It sits among the most practically focused technical programs in our training portfolio. Whether you are a gas turbine technician building core competency or an experienced engineer sharpening overhaul and condition monitoring skills, this program gives you what the asset actually demands. Explore our broader training portfolio and public training courses or contact us for upcoming dates and in-house delivery options.
- Connect
Contact Us
Ready to build gas turbine maintenance capability across your engineering and maintenance team? Contact us for upcoming dates and in-house delivery solutions tailored to your operation.
- FAQs
Fequently Asked Questions
What does this gas turbine maintenance program cover?
Five days across turbine systems and thermodynamics, inspection and NDT techniques, component overhaul across compressor, combustion and turbine sections, condition monitoring and troubleshooting, and applied case studies with hands-on sessions on Day 5.
Is this course hands-on or classroom-based?
Both. Every day includes practical exercises borescope inspection technique, component overhaul scenarios, vibration monitoring interpretation, and fault diagnosis case studies. Participants work through real turbine maintenance scenarios rather than observing demonstrations.
Who benefits most from gas turbine training courses?
Maintenance engineers, mechanical technicians, reliability engineers, and plant operations staff who work directly with gas turbine assets in power generation, oil and gas, offshore, or petrochemical environments.
Does the course cover specific OEM gas turbine models?
The program covers gas turbine maintenance principles, inspection techniques, and troubleshooting methodology applicable across turbine types rather than a specific OEM model. No vendor or OEM certification is claimed
How does this course fit into the Global Industries Intelligence training portfolio?
The Gas Turbine Mechanical Maintenance program sits within Global Industries Intelligence’s technical training portfolio alongside best tech certifications, public training courses, and professional development programs including our AI in accounting course. Contact us for scheduled dates and in-house delivery arrangements.
Ready to Level Up Your Skills?
Take your next step with our learning and development programs designed to build real-world skills and unlock new career opportunities.
Course Schedule
Select your preferred date & venue
8 Nov -- 12 Nov
KSA
GBP 4595/Person
-
-
GBP 4595/Person
-
-
GBP 4595/Person
-
-
GBP 4595/Person
8 Nov -- 12 Nov
KSA
GBP 3595/Person
-
-
GBP 3595/Person
-
-
GBP 3595/Person
-
-
GBP 3595/Person
Duration
5 Days